| 1 |
Material Composition |
Cemented tungsten carbide nozzles commonly use WC particles bonded with cobalt or another metallic binder. Typical industrial WC–Co grades use approximately 6–20% cobalt, depending on the required toughness and wear resistance. |
Material certificate, chemical composition, grade designation, and independent laboratory test report. |
15% |
| 2 |
Hardness and Toughness |
Hardness and transverse rupture strength are trade-offs: higher cobalt content generally improves toughness, while lower binder content and finer carbide grains generally increase hardness and wear resistance. |
Hardness test method, measured HRA or HV value, transverse rupture strength, and batch test records. |
14% |
| 3 |
Density and Porosity |
The density of WC–Co cemented carbide depends mainly on WC and binder content; common grades are approximately 14.3–15.1 g/cm³. Visible pores, cracks, and binder pools can reduce nozzle service life. |
Density measurement, metallographic inspection, porosity classification, and polished cross-section photographs. |
10% |
| 4 |
Orifice Accuracy |
The required orifice diameter, taper, concentricity, and surface finish must be defined by the application. There is no single universal tolerance for every tungsten carbide nozzle. |
Technical drawing, coordinate-measuring-machine report, optical inspection data, and capability results for critical dimensions. |
15% |
| 5 |
Surface Finish and Geometry |
A smooth internal flow path and correctly controlled entry, throat, and outlet geometry help reduce turbulence, clogging, and uneven spray or jet performance. |
Surface-roughness report, dimensional inspection sheet, profile measurement, and sample approval procedure. |
10% |
| 6 |
Manufacturing Process |
Powder preparation, pressing, sintering, grinding, and final inspection are key process stages. Sintering shrinkage must be compensated consistently to maintain final dimensions. |
Process flow chart, equipment list, sintering records, inspection plan, and production traceability documents. |
10% |
| 7 |
Application Compatibility |
A nozzle for abrasive blasting, spray systems, waterjet equipment, or wear-resistant tooling may require different materials, dimensions, and inlet connections. |
Application history, media compatibility data, pressure and temperature limits, and test results using the customer’s operating conditions. |
10% |
| 8 |
Quality Management |
ISO 9001 certification indicates that a quality management system has been assessed against the standard; it does not by itself prove that every nozzle meets a specific technical requirement. |
Valid certificate, certification scope, recent audit status, corrective-action records, and sample inspection reports. |
8% |
| 9 |
Traceability and Inspection |
Reliable lot identification links raw materials, production records, inspection results, packaging, and shipment information to the delivered nozzles. |
Lot numbers, inspection certificates, calibration records, retention policy, and nonconformance procedure. |
4% |
| 10 |
Commercial and Delivery Capability |
Supplier selection should consider minimum order quantity, tooling charges, sample lead time, production lead time, packaging, export documentation, warranty, and after-sales response. |
Formal quotation, agreed Incoterms, production schedule, referenceable delivery records, warranty terms, and sample order performance. |
4% |